Achievements, Breakthroughs and Developments
Getting your part
and product powder coated and your powder coating experience right the first
time does not happen by chance. You can achieve this a number of different ways and you can do it right or not so right.Both
ways are considered acceptable but only one way is the way you intended with conscience. The Powder coat basics eBook
will send you in the right direction. I will take you by the hand and by drawing on my extensive knowledge and state-of-the-art experience, educate you on what is necessary to produce successful product. I have been involved countless testing procedures prior to production for many industrial
products and made sure that each finish performed as expected. In fact, the author
has participated in the development, processing and testing procedures that have revolutionized the industry.
Pretreatment: Your pretreatment is powder coated, not just the surface
You must remember
that your coating, no matter what the quality or cost per pound of powder ,is only as good as the chemical pretreatment underneath
it and its cure. Pretreatment is one of the most critical steps in the powder coating process. Pretreatment makes the difference.
The Powder Coat Testing Laboratory
Most of the truly
significant players as far as the large powder booth and gun system manufacturers such as NORDSON, ITW GEMA, WAGNER, and BINKS
SAMES, have invested extensively in a laboratory facility in house. They have invested millions of dollars to ensure
product testing for the high end users and to determine the working parameters before installing their equipment.
High temperature resistant coatings
Powders have been
developed to perform in very high heat environments such as car and motorcycle headers, aluminum, cold-rolled steel substrates.
Ideal applications include gas and charcoal grills, combustion chambers, fireplace inserts, exhaust components and high-temperature
lighting fixtures. These functional coatings maintain their color and anti-corrosion
integrity at surface temperatures up to 1,000 degrees Fahrenheit (538 degrees Celsius). They are available in both smooth
and textured finishes.
Low temperature cure and fast bake
The low temperature
cure is a new development especially suited for temperature sensitive substrates, including engineered wood (MDF), plastic,
glass and assembled parts. The fast bake would be useful in a manufacturing operation that has limited room for setting up
a lengthy oven. It also allows for coating of fully assembled parts.
Infra-Red (IR) technology curing accelerated
Gas-fired
or Electric Infra-Red (IR) energy is distinct within the electromagnetic spectrum. Different substances and materials absorb
heat energy in varied numbers. This selective absorption property makes electric or gas-fired IR technology ideally suited
for highly specialized heating and curing applications